Suzuki samurai transfer case diagram. The photo below shows each of the housings and its name.

Suzuki samurai transfer case diagram. 3 KB USR - Sidekick Wiring Diagram and Instructions for 92-95 16v. 7 Quarts Engine Coolant 5. Worldwide shipping. pdf) Suzuki Samurai Transfer Case. Looking for genuine OEM Transfer case for - Suzuki SAMURAI SJ410 (Africa sales region, , 3815946-328263)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. Not only does it give you great information on how to install the kit to do the work yourself, but gives you a great look inside the case. 2009 Suzuki Equator 4×4 Test Drive Looking for genuine OEM Transfer case for - Suzuki SAMURAI SJ410 (All regions sales region, , 3816316-328346)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. 38 Quarts Transfer Case Oil . We get the new transfer case mounts welded in and talk about some of the details of the build. What Will I Receive? Customer: I need a diagram to show how to rebuild a 1986 Suzuki Samui transfer case Were can I get one? Thanks Larry Thanks Larry Answered by lnsmman58 in 2 hours 12 years ago Nov 21, 2009 В· transfer case diagram I removed the transfer case for repair and need a diagram to replace it in my 1987 Suzuki - Suzuki 1987 Samurai question. Mar 2, 2011 В· SUZUKI SIDEKICK TRACKER DIFFERENTIAL TRANSFER CASE 4X4 - eBay (item 170325135644 end time Mar-15-11 12:06:40 PDT) G130 i think is yours. 0: SAE 75w-90 / SAE 80w-90 GL-5: Rear Differential: 2. Remove the 4WD indicator light using a Remove the transfer case from the truck 21 mm wrench. The photo below shows each of the housings and its name. Transfer Case Speedometer Gear - Drive Gear quantity Samurai Transfer Case Suzuki Samurai Parts. Powertrain – The Suzuki Samurai transfer case is a five-speed manual transmission with dry, single-disc diaphragm spring clutch and reverse. #2, #31, and #39 in the diagram. Suzuki Samurai Transfer Case Gasket and Seal Kit Leaky transfer-cases leave spots on your driveway and eventually cause premature gear failure. Direct Replacement . Item #SDG-400. 99 : Automatic, Standard Transmission and Transfer Case Rebuild Kits, Cobra Transmission Parts 1-800-293-1848 Other Suzuki Parts; Transfer Case (1) UNSOLD INDIVIDUALLY (0) T-CASE GEAR SET 3. The transfer case oil level should be checked after 10 miles of driving and topped off as necessary. Samurai Manual Locking Hubs. 8: SAE 75w-90 / SAE 80w-90 GL-4 or GL-5: SJ413 / Samurai G13 8V; Engine Oil: 6. Price $ 399. sales region, , 3817233-328733)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. Direct Replacement What Will I Receive? Qty 1 - 4x4 Switch Sensor General Information NEW in the Original Packaging Stocked & Shipped From - LEXINGTON, KY What is This Part? This is the Suzuki Samurai Transfer Case Needle Bearing Set COMPLETE SET of Needle Bearings Direct Fit on Suzuki Samurai SJ413 Includes ALL Oil Seals (Front & Rear Output plus Input Shaft) High Quality Bearings made by FU-GEN to Japanese Specification Direct Replacement What Will I What is This Part? This is a Suzuki Samurai Parts Catalog that encompasses parts for all years of the Samurai including the years after the fuel system was changed to EFI. Showing 1–30 of 310 results Front Output Bearing For Samurai Transfer case $ 22. The transfer case diagram of the Suzuki Samurai shows the different components such as the input shaft, output shaft, gears, and shift fork. Step 2 Remove the 4WD indicator light using a 21 mm wrench. Driveshafts: Suzuki Samurai Driveshafts. 15 hours ago В· Transfer Case Rebuild Kits, T-CASE BEARING KIT SUZUKI SAMURAI. 6 Curb Weight 2,059lbs Cargo Volume 27. 2) 1. Transfer Rear Case. Removing the Transfer Case Brackets Step 30 Position the new driver side transfer case bracket as shown and install the (4) supplied 8X1. 5: 10w40 / 15w40: Coolant: 8. Step 31 Position one of the transfer case mounts Transfer Box: 1. Once oil starts leaking out of the fill hole, the transfer case case is full. Please call to check availability. 25X20 mm flange bolts. 4 KB USR - Samurai Usefull Random Parts Catalog. 00 ZOR Tube Doors for SJ413 86-95 Suzuki Samurai . It can be paid via an invoice Transfer Case Oil: After installing the transfer case, remove the rear fill plug and fill with 80/90W GL5 gear oil. 4 (1. 99. Suzuki Samurai Transfer Case Rebuild Kits If you are installing new gears or if your transfer case just needs some TLC, we have you taken care of. There are 125 products. Drain the oil from the transfer case. Your Price: $689. Detailed diagrams & catalogues. 3) Apply a thin coat of lithium grease to the lower boot on the surface which seals with the transfer case. Capacities Fuel Capacity 10. 34 Quarts Transmission Oil 1. Reference Material used for Transfer Case Rebuild:Trail Gear Instr Mar 9, 2018 В· In this video the Suzuki Samurai Transfer case gets removed, the Zuks Offroad T-case Cradle gets preped, and I give you a side by side comparison of the fact Apr 7, 2013 В· There is a modification that can be made on the transfer case to add a 2L (4x2 Low) mode, but that's not original. in this video i will be installing new trail gear 4. Low Range Off-Road is your One-Stop Suzuki and Toyota shop. Write a Review Samurai transfer case rebuild kit. 2009 Suzuki Equator 4×4 Test Drive This page shows the installation of Trail Gear 6. In order to use any of the 4x4 modes you will also have to step out of the car and turn the free wheeling hubs to the "lock" or "4x4" position. Jul 20, 2020 В· Fuel tank capacity is 10. This switch activates the 4 Wheel Drive Indicator Light located in the Instrument Cluster Inexpensive and easy to install. 1: Unleaded: Front Differential: 3. The transfer case is an essential component of the 4×4 system in the Samurai, allowing the driver to switch between two-wheel drive and four-wheel drive modes. The kit includes new shifter shafts, made to be used individually (in a twin stick setup). Qty 1 - LH Front Mount. After installing transfer case, use the rear fill plug and fill transfer case with 80/90W GL5 gear oil. 5 (4. 2 (7. Hub Bolt Kit $ 4. Here is a link to an excellent SJ wiring diagram: Ack's FAQ: Your 4X4 Portal To All Things Suzuki/Geo I hope that this helps! 2) Insert the shift lever into position, then push downward on the guide while turning it clockwise to lock the assembly into the top of the transfer case. 4 KB Looking for genuine OEM Transfer case for - Suzuki SAMURAI SJ413K (Africa sales region, , 3818407-328842)? Check on MegaZip at discounted price from manufacturers' warehouses in Japan, USA, UAE. Choose from complete rebuild kits or lower gear Install supplement Kits. 9:1 gear set into my s Jun 21, 2022 В· Your gearbox and diff choice is good. 470. In these instructions, we refer to the different transfer case housing sections by name. Qty 1 - RH Front Mount. 57 gears in the axles. ft. Suzuki Equator: 2008 Suzuki Equator. Understanding these components and how they work together is important for maintaining and repairing the transfer case. If you are looking for a diagram of the transfer case in a Suzuki Samurai, you have come to the right place. List-2. Quantity-+ Total Spare parts, protections, low range transfer case gear, everything needed for the Suzuki Samurai, Suzuki Sj413 and Suzuki Sj410 transfer case. 4) 3. Learn how the transfer case works and how it transfers power between the front and rear wheels. 5: SAE 75w-90 / SAE 80w-90 GL-5: Gearbox: 2. I used a 75W-90 GL-5 in the diffs and transfer just because it was on sale. If you have questions about installing your gears, please call us at 559-252-4950. Then slide the boot down the shift handle into position. 8 cu. The Shifting Rods Require 2 of these Springs. Transfer Case - Ft-lbs; Transfer case-to-transmission nuts: 20: Shift lever case center bolt: 60 in-lbs: Shift lever case bolts; Sidekick: 144 in-lbs: Tracker: 20: Samurai Transfer case flange nut: 80 to 108 lbs: Clutch and Drivetrain - ft-lbs; Pressure plate-to-flywheel bolts: 14 to 20: Driveshaft nuts and bolts; Samurai: 17 to 22: Sidekick Oct 6, 2011 В· Ack's Gear Ratio/Speed Calulator for Suzuki Samurai Here's a good tutorial thread on cleaning your fuel gage sender: gas sender fix While you at it, check that the sender circuit wiring is okay - not frayed/damaged. Wiring Diagram. 00) is a 1987 and it has being standing with out work for like 3 years ,and I has being doing some work on it ,and the engine and the transmition looks fine but the transfer case is not transferring the power to the rear or front axe ,and is on N position and I an unable to move the stick to any position like H 4wd or L 4WD or This is the Complete Transmission and Transfer Case Shifter Repair Kit for 86-89 model Samurai™s that use the smaller 10mm Locating Bolt. 00. Currently experiencing long backorders. Jul 27, 2017 В· We went to Zuks Off Road in Camp Verde, Arizona, to see Suzuki guru Myron Thorson install S4 upgrades on a Samurai transfer case. What Vehicle Will This Fit? Suzuki Samurai 1985 - 1995 All Models Samurai Manual Locking Hubs. Output High Gear. 3 Description Samurai Twin Stick. pdf 80. Buy the necessary equipment for your off-road vehicle. 75 (Coarse) Direct Replacement What Will I Receive? Qty 1 - Drain Plug (Magnetic) What Vehicle Will This Oct 18, 2022 В· The Sidekick has an integral transfer case, the Samurai is divorced (separate) transfer case. Sep 18, 2010 В· I have a 4:16 crawler transfer case from RRO and yukon 4. Posted by Jeff on Aug Jan 3, 2013 В· This is a product review video featuring the shifter related parts for the Suzuki Samurai transfer case, marketed by Low Range Off-Road. But given the size of the tiny centre diff (2009+) I think a GL-5 is appropriate. 300. 6 Liter Suzuki Engine Looking for genuine OEM Transfer case for - Suzuki SAMURAI SJ413 (U. 6 Overall Height 64. 2) 2. Grid-2. We put in some good work on the Samurai. This kit addresses all the common problems that cause the shift levers to bind or drag. There is an additional charge of $8 for this delivery method. 0 Overall Width 60. That will be done after the transfer case has been installed in the vehicle. Catelog. 24:1 Transfer Case Gears. Custom Field. Although anything may be possible I have never seen this conversion and it will not 'Bolt' on. Remove the transfer case from the truck and remove the mounting rails or cross member from the case. Sort by: The Jeep Wrangler is a 4WD vehicle with a transfer case to select low range or high range Diagram of. 75 (Coarse) What Will I Receive? Qty 1 - Filler Plug What Vehicle Will This Fit? Suzuki Samurai 1990 - 1995 All Models These are the Suzuki OEM rubber mounts which secure the Transfer Case / T-Case to the Brackets. 5 Crawler Gears for the Samurai transfer case. 1986-1989 models had a Suzuki Samurai carburetor induction that was changed to throttle body fuel injection for ’90-’95 models. Grid. Hardcore drivers who push the limits of their Samurais should know Aug 19, 2023 В· Fits 1986-1995 Suzuki Samurai. One stupid thing I did about a year ago was I was under the samurai looking around and saw there was a hose dangling down attached to nothing so I looked all over the place and finally found a place to put it. Sort by: Great stock of gear and transfer case spare parts for Suzuki Samurai SJ410 SJ413 and SJ419 vehicles. Shifting Your T-Case With A Screwdriver. We commonly get calls for this bearing alone. They bolt directly between the Bracket and the Transfer Case. It can also be printed and mailed to you. 99 $ 64. 1) 4. Open 7 days a week! Call 262-470-6425 10am-10pm. net Post navigation Pac Tr7 Wiring Diagram Dimensions Wheelbase 79. Service Data We have solved the issue by using 6061-T6 Billet Aluminum, CNC machined to fit a stock suzuki transfer case. Part Number: TGI-105059-3-KIT. Transfer Case Mount, Samurai Factory Rubber. 00 2) Insert the shift lever into position, then push downward on the guide while turning it clockwise to lock the assembly into the top of the transfer case. Price $ 64. What Will I Receive? This will be sent to your Email account in the form of a PDF file. Once oil starts leaking out of the fill hole, the transfer case is full. 5 MB USR - Sidekick Wiring Diagram for 91-95 TBI. Buy now! Sidekick Tracker X90 Sumo 4. Step 3 Turn the transfer case over and collect the 4wd indicator ball as it falls out of the hole for the 4wd indicator. Direct Replacement; What Will I Receive? Qty 1 - Rear Mount. Nov 7, 2021 В· 1) I have two quick questions, is there a good wiring diagram available on line or should I just buy a manual? 2) Who makes a GL-4 75-90w non synthetic oil for the transmission and transfer case? The 75-90w GL-4 that is recommended is not easy to find and most auto parts stores carry only synthetic in that weight. Apr 11, 2007 В· Hi to all I bough a SAMURAI last week for restore (real cheap $250. 6) 40. Easy to find parts & order online. 6 (3. Transfer case oil should be replaced after 1,000 miles, then at every 30,000 miles thereafter. Our Suzuki Samurai Twin Stick Kit gives you the ability to put your transfer case in 2 wheel or 4 wheel drive high, low or neutral. 7) 0. The transfer uses the same GL-5 oil as the diff. A vast catalog dedicated to the world of 4x4 . pdf 887. The transfer gear box is an auxiliary transmission for on-off control of two-speed drive transmitted to both front and rear axles concurrently and provides additional speed reductions, HIGH and LOW, for any selection of main transmission gears. Quality used parts for the Suzuki Samurai, Sidekick & Geo Tracker. 1. 6. Qty 1 - Back-Up Switch (On Case Diagram - Not Shown) Qty 1 - Spring,Clutch Release Shaft (On Case Diagram - Not Shown) Qty 1 - Bush,Clutch Release Shaft (On Case Diagram - Not Shown) What Vehicle Will This Fit? Suzuki Samurai 1988. Product Videos. 8 Gallons (10. Keep the environment clean and seal up that transfer-case the right way. Suzuki Vacuum Diagrams : Zuki OffroadSuzuki Carburetor Diagram – diagramweb. Jan 28, 2017 В· TSB - Swift GT Wiring Diagrams. Always read repair manual/s and or instructions for proper installation of View online or download Suzuki Samurai 1987 Service Manual. pdf 600. Conventional or synthetic oil may be used. Part Number: SPZ-78049. Transfer Case: Samurai Transfer Case Manual (. Transfer Case Shifter Bushing Replacement. pdf 108. Email Anytime Mar 24, 2018 В· In this video I show ya'll how to shim and rebuild the transfer case on the Suzuki Samurai. S. Gives you everything you need to complete a rebuild without paying for unnecessary parts. Do NOT tighten these bolts yet. General Information NEW in the Original Packaging Stocked & Shipped From - LEXINGTON, KY What is This Part? This is the OEM Magnetic Drain Plug for the Transfer Case Catches and Suspends Metal Particles Part # 13 on Diagram (pictured) Size: — Diameter: 20mm — Length: 15mm — Thread: 1. 5 - 1995 All Models. 8: Fuel Tank: 8. 301. 6 gallons Engine Oil 3. 9 Overall Length 135. Price each $22. General Information New in the Original Packaging - (Unless Bulk Packed) Stocked & Shipped From - LEXINGTON, KY What is This Part? This is the Suzuki Samurai Complete Transmission Bearing & Synchronizer Rebuild Kit. It spews 60 HP @ 6500 Great stock of gear and transfer case spare parts for Suzuki Samurai SJ410 SJ413 and SJ419 vehicles. 50. 5 Transfer Case Gear Kit Install. Find Fully Rebuilt Suzuki Samurai Transfer Cases 4 16 4 9 6 5 Ratios Here! Low Range Off-Road has your favorite brands, hard to find parts, and exclusive original designs all under one roof. Your Price: $440. Cable shifters and a shift tower allow you to place the shifters where you want them. This steel Suzuki Samurai Transfer Case Diagram. 12 liters. 4 KB TSB - Swift MK3 Instrument Panel Testing. List. The functions of this auxiliary transmission are mainly two-selection between four-wheel drive (front Find the Suzuki Samurai transfer case diagram to help you understand the components and functionality of this important part of your vehicle. GET YOUR DR Z TRANSFER We put in some good work on the Samurai. 6 gallons/40. Includes a new Breather Plug & Back-Up Switch Also Includes a new Clutch Release Shaft Samurai Transfer Case Front Output Bearing. A. Visit us at: http: Have several of these transfer cases laying around but rebuilding for a rainy day. Geo Tracker, Suzuki Sidekick, Bearing Kit - $238. Screws into the Transfer Case. General Information NEW in the Original Packaging Stocked & Shipped From - LEXINGTON, KY What is This Part? This is the 4x4 Switch Sensor for the 1985 - 1995 Samurai and SJ413. The transfer EP rating differs in the later docs for reasons unknown. 73 GEAR RATIO – SAMURAI ’85-’95. Sign In Upload. Product Reviews. 4 (10. sorry guys for the late upload this was originally recorded in Apr 22, 202. 00 Item # FTCB-400 Japanese Genuine Suzuki Part #45 in the diagram. General Information NEW in the Original Packaging Stocked & Shipped From - LEXINGTON, KY What is This Part? This is a Suzuki OEM Filler Plug for the Transmission Case Part # 19 on Diagram (pictured) Size: Diameter: 20mm Length: 15mm Thread: 1. This is Suzuki #29981-80050 and 3 of them are used in the transfer case. 0 KB TSB - Swift Wiring Diagrams. pdf 3. GET YOUR DR Z TRANSFER This is the Suzuki OEM Transfer Case Gear Shifter Outer Shift Rod SPRING; This Spring is part of the Shifter Mechanism and is the Outer Spring that holds the Smaller metal Balls against the Front Drive Shifting Shaft and the Reduction Shifting Shaft. fxansfq lziocmvv trxa cfw klf hldg nckpm xocyn xgs wwbf